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Industry 4.0
Energy and Environment
Transportation
Industry 4.0

IIoT Technology

Industry 4.0 / iFactory SRP Solutions

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Industry 4.0 is transforming manufacturing worldwide. Factory management needs assistance as they either upgrade existing facilities, or establish new ones that take advantage of Industry 4.0 optimization. Advantech’s IoT solution architecture strategy enables the development of iSensing devices, edge intelligent servers, and iFactory Solution Ready Packages (SRPs) that help customers embrace Industry 4.0.

   

Activating Industry 4.0 with Advantech's Modular Solutions

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With the arrival of Industry 4.0, and the resulting shift in market demands, a rapid time-to-market and customer responsiveness have become key concerns for the manufacturing industry. The innovative modular design of Advantech’s latest TPC, PPC, and UNO series products offers increased flexibility and customization ability that allows customer to select the ideal configuration easily and quickly according to their usage requirements. This modularization also enables easy maintenance and cost-effective equipment upgrades for truly future-proof infrastructure.

Machine Condition Monitoring and Predictive Maintenance

Predictive and preventive maintenance have become indispensable parts of Industry 4.0. Machine condition monitoring (MCM) systems upgrade consumable and damage replacement practices as well as periodic maintenance activities to preventive or even predictive maintenance.

With Advantech’s WebAccess/MCM software, customers can quickly install Advantech’s data acquisition modules and implement predictive maintenance in their factories. This helps improve equipment uptime, performance, and safety while greatly reducing maintenance costs.

   

EtherCAT Motion Control Solution

The trend of industrial IoT has changed the face of traditional production lines and led to the birth of a new generation of smart factories, allowing automation technology represented by motion control to be extensively applied. Future motion control will become faster, more precise, and network-based, and can be divided into two areas: industry-based equipment applications and a network of edge computing devices combined with cloud service platforms. This will further be integrated with information technology to achieve the vision of smart manufacturing.

Advantech's complete EtherCAT motion control solution includes the EtherCAT main station controller card in the industrial computer has a large number of flexible industry-specific APIs; the integrated MAS controller comes with Advantech's Motion Studio software, highly integrated with a simple Basic programming environment to satisfy customers' demand on rapid development; the PAC can integrate control, data processing, and network connection on a single control platform, and provides CODESYS that supports the IEC 61131-3 PLC programming language standard, satisfying the multi-purpose and high expansion requirements of automation applications.

   

Automatic Optical Defect Inspection Solutions

In the inspection of parts and components, since the manufacturing quality of the workpiece surface directly affects both the appearance and function of the final product, it is necessary to pass inspection prior to shipping. To meet this requirement, Advantech provides a non-contact automatic optical inspection system for inspecting the surface of workpieces.

   

Track and Trace Solution for Product Traceability

With the refinement of product architecture, high-precision and complex procedures are required in production. Quality control is becoming increasingly more stringent, making intelligent machine automation the key to breakthroughs. In this context, machine vision plays an important role in improving production efficiency and the tracking of production records to achieve intelligent production.
To meet this demand, Advantech provides production history traceability solutions that read barcodes or QR codes and character recognition via an image recognition device. The product's production history is completely loaded into the production line and the product status is tracked at any time to achieve efficient quality control.

   
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